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Annual ETQ Pulse of Quality in Manufacturing Survey Reveals Widespread Labor Shortage Continues in 2025, Growing Use of Automation, AI, to Address It

News Provided by PR Newswire2025-05-13

Annual ETQ Pulse of Quality in Manufacturing Survey Reveals Widespread Labor Shortage Continues in 2025, Growing Use of Automation, AI, to Address It

[13-May-2025]

"Survey Also Reveals Shift in Role of Quality as a Strategic Revenue Driver"

BURLINGTON, Mass., May 13, 2025 /PRNewswire/ -- ETQ, part of Hexagon, shared results of its second annual global survey, the ETQ Pulse of Quality in Manufacturing. The survey revealed widespread challenges confronting manufacturers across a variety of sectors, including a persistent labor shortage, as well as a growing reliance on automation, AI and predictive analytics to help offset the shortage. In a major shift from last year's survey, respondents also stated that quality has become a strategic driver to corporate revenue and business growth, as opposed to a more tactical process.

In line with last year's survey, the ETQ Pulse of Quality in Manufacturing 2025 also revealed issues which continue to plague manufacturers around the world, including stubborn product recalls and safety incidents in the plant; and their consequences, such as damage to brand reputation, delayed product introductions, plant shutdowns and personnel lay-offs.

"The results of our annual survey get to the heart of what's happening on the frontlines, corner offices and supply chains of manufacturers across the globe," said Vick Vaishnavi, CEO, ETQ. "While this year's ETQ Pulse of Quality in Manufacturing survey revealed challenges that don't appear to be abating anytime soon, the study exposed some very encouraging trends. Virtually all mid-to-large-sized manufacturers are relying on automation – from quality management systems and software to AI and predictive analytics, to help them achieve their quality goals and overcome these challenges. In doing so, quality is becoming elevated as a key corporate revenue driver instead of a tactical measure to improve efficiency."

The ETQ Pulse of Quality in Manufacturing 2025 survey was conducted on behalf of ETQ by research firm Censuswide. In January/February 2025, 752 quality leaders and related project managers at manufacturing firms across the U.S., the U.K. and Germany were asked about the quality trends, initiatives and current status of quality in their organizations.

Below are key findings from the ETQ Pulse of Quality in Manufacturing 2025 survey:

A persistent labor shortage is impacting most manufacturers
Seventy percent of respondents in the U.S. stated that their organizations are impacted by a labor shortage, with 88% revealing that the labor shortage has had an impact on the quality of their products or services.

Product recalls remain stubbornly high despite vigilance and oversight
Seventy-five percent of respondents said their organization had a product recall in the past five years (up from 73% in the 2024 survey). Out of those recalls, 48% said the cost to rectify each product recall ranged from $10 million -to- $49.99 million. Forty-eight percent attributed their product recalls to problems in the supply chain.

AI investment is on the rise in manufacturing
Forty-nine percent of respondents to this year's survey plan to implement AI in the next two years (up from 47% in 2024), with 33% already using it and only 1% of respondents citing no plans for AI adoption. Respondents cited the following applications for AI in their organizations:

Automating document processing (46%)
Automating core processes (47%)
Spotting defects on the factory floor (45%)
Predicting future trends (38%)

Investment in quality Initiatives is increasing in 2025
Sixty percent of respondents cited plans for an increase in total spend on quality in 2025. The tools and programs they will invest in include generative AI, automated quality management tools, human resources and staffing, predictive quality analytics, workforce connectivity solutions and lights out/autonomous operations.

Currently, 55% of respondents use a quality management system to manage quality processes. Respondents stated that the top business drivers for investing in quality include increased revenue, increased compliance, a stronger supply chain, reduced costs and reduced risk.

Safety incidents continue to impact quality, but the numbers are decreasing
Forty-one percent of respondents (down from 48% in 2025) said they have 11-to-20 safety incidents in an average year. Respondents also cited plant injuries (27%) as the biggest impact on poor quality, after product recalls.

About the Survey Methodology
Industries represented in the survey include medium-to-large organizations in heavy manufacturing, electronics and appliances, medical device, pharma and life sciences, food & beverage, chemicals & agrosciences, logistics & distribution, transportation, automotive, aerospace & defense and other manufacturing sectors.

About ETQ
ETQ, part of Hexagon, is a leading provider of integrated quality management, health, safety, and environmental solutions for manufacturers. Firms around the world rely on ETQ to ensure optimal quality at scale, reduce costs and improve the velocity of data-driven decisions. Learn more at etq.com.

Hexagon is a global leader in digital reality solutions, combining sensor, software and autonomous technologies. Hexagon (Nasdaq Stockholm: HEXA B) has approximately 24,000 employees in 50 countries and net sales of approximately 5.2bn EUR. Learn more at hexagon.com and follow us @HexagonAB.

Click here to download your copy of the report: "The Pulse of Quality in Manufacturing 2025."